Matrix Grating Pvt Ltd is the leading Manufacturer of Transmission line Tower, Substation Structure, Telecom Tower, railway electrifications & Heavy Fabrication
Manufacturing company in India. Company has its world class manufacturing plants in accordance with ISO 9000 in the vibrant serene city of Kolhapur District in western region India close to the Sea Port city of Mumbai. and has earned a reputation for quality and timely supplies to many reputed customers worldwide
MATRIX Transmission towers are not viewed as a product, but as a service. From designing and assembling each component to the delivery of a customized product, Matrix is present along the entire value chain.
At MATRIX, we offer our customers a full-range-cum-diverse product basket ranging from 66kV to 765kV Towers (Single Circuit, Double Circuit, Multi Circuit Towers suitable for Twin, Quad and Hex Conductor configurations).
Some typical power transmission tower configurations produced by MATRIX are classified by :-
Current i.e. AC Line or DVDC line.
By phases: single phase line or three phase line
By circuit :
Single circuit – vertical, horizontal & delta configuration towers,
Double circuit Line,
Multi circuit Lines
By Materials :
Structural Steel in Latticed form,
Steel tubular Sections.
EHT/VHT/UHT – According to the voltage carrying capacity.
Here are Just Some of the Much Strength and Advantages of Matrix Tower Manufacturing Division :
Among the best Capacity Utilization (consistently 90% for several years) in the Industry
In-House Design & Engineering department helps reduce the project cost for our customers through optimized Tower designs and also ensure the accuracy of structure fitment so that site rectifications are eliminated.
Almost 75% Production is through Automated lines
Imported Angle cutting & punching Machines, hydraulic and mechanical power presses with an annual installed capacity of 2000 MT/Month,
MIG Welding machines with qualified welders,
Large Proto Assembly Areas for towers upto 90mtrs
7 Tank Galvanizing plants in-house with a Galvanizing capacity of over 20000 MT per year
Entire Manufacturing process and Inventory control through Automated ERP solution
Strong Quality Assurance and Modern Testing Laboratories
Best in the Industry Packing & Bunding process using Wire Weaving and Metal Strapping to ensure Faster Inventory reconciliation and zero shortage of material at sites
Additional Lashing & Choking Packing process for Export containers
Design depatment with latest hardware and AutoCAD software to meet specific customer requirement.
A system in place to prepare GA drawing from line diagram and subsequent shop floor drawing for fabrications.
Modern ION ERP- Dedicated for transmission line Tower division, it is a complete ERP application which involves modules such as purchase, inventory, production & plannning,sales and dispatch. This application has reduced the scrap and wastage calculation which was humanly not possible to calculate., as there are many production related parameter that are taken into consideration.
Substations Structure :-
Design & Detailed Engineering
Design : Electrical, Civil, Structural and auxiliaries up to 765kV Drawing and documentation, detailed engineering
In-House capability to design switchyard layout structures, control room, earth mat, firefighting auxiliary power supply, illumination, erection key diagrams.
Project planning and coordination, manufacturing equipment support and Gantry structures at our manufacturing facilities.
Quality :- We are an ISO 9001 company certified and have an internal quality control lab with UT testing machine for mechanical and a chemical testing lab for all incoming materials. The quality will be controlled from the raw material stage to the finishing stage including sub assembly level, proto level as well as before and after galvanizing.
Export :- Our Plant in Kolhapur Distract, close to the Port city of Mumbai makes it an ideal choice for export of towers with major sea lines operating to all major ports in the world. Matrix is a registered Export House with Container loading facilities and customs clearance facilities in allowing containers to be directly loaded on the ship in Mumbai without any waiting time.
MATRIX HAS A SUCCESSFUL TRACK RECORD FOR EXPORT OF TOWERS TO MANY COUNTRIES
At Matrix Grating Pvt Ltd, we offer our customers a full-range-cum-diverse product basket ranging from 32 KV to 800 KV Towers (Single Circuit, Double Circuit, Multi-Circuit Towers suitable for Twin, Triple, Quad or Hex Conductor configurations). We can offer Tower materials as per Indian as well as International material grades ranging from BSEN to ASTM to GOST.
Benefits to customers :
Ensuring “Zero shortage” of materials supplied and received at site
Hassel free joint verification can be carried out
Efficient materials management (sorting, bundling and storage) at site.
Minimal time required as compare to physical joint verification
Ensuring efficient material handling and tracking from delivery to erection of towers.
We commenced manufacturing for Mild Steel & High Tensile Fasteners .which are an integral part of the Tower package. Today, we are providing a wide range of Bolt/Nuts/washers with in-house Galvanizing to ensure faster erection turn-around for it's customers and also reducing the need for storing surplus inventory at site.