Structures

Matrix Grating Pvt Ltd is the leading Manufacturer of Transmission line Tower, Substation Structure, Telecom Tower, railway electrifications & Heavy Fabrication

Manufacturing company in India. Company has its world class manufacturing plants in accordance with ISO 9000 in the vibrant serene city of Kolhapur District in western region India close to the Sea Port city of Mumbai. and has earned a reputation for quality and timely supplies to many reputed customers worldwide

MATRIX Transmission towers are not viewed as a product, but as a service. From designing and assembling each component to the delivery of a customized product, Matrix is present along the entire value chain. 

At MATRIX, we offer our customers a full-range-cum-diverse product basket ranging from 66kV to 765kV Towers (Single Circuit, Double Circuit, Multi Circuit Towers suitable for Twin, Quad and Hex Conductor configurations).

Some typical power transmission tower configurations produced by MATRIX are classified by :-

• Angular/Tubular/Hybrid
• Current i.e. AC Line or DVDC line.
• By phases: single phase line or three phase line

By circuit : 

• Single circuit – vertical, horizontal & delta configuration towers, 
• Double circuit Line, 
• Multi circuit Lines

By Materials : 

• Structural Steel in Latticed form,
• Steel tubular Sections.
• concrete construction.
• EHT/VHT/UHT – According to the voltage carrying capacity.

Here are Just Some of the Much Strength and Advantages of Matrix Tower Manufacturing Division :

• Among the best Capacity Utilization (consistently 90% for several years) in the Industry
• In-House Design & Engineering department helps reduce the project cost for our customers through optimized Tower designs and also ensure the accuracy of structure fitment so that site rectifications are eliminated. 
• Almost 75% Production is through Automated lines
• Imported Angle cutting & punching Machines, hydraulic and mechanical power presses with an annual installed capacity of 2000 MT/Month, 
• MIG Welding machines with qualified welders, 
• Large Proto Assembly Areas for towers upto 90mtrs
• 7 Tank Galvanizing plants in-house with a Galvanizing capacity of over 20000 MT per year
• Entire Manufacturing process and Inventory control through Automated ERP solution
• Strong Quality Assurance and Modern Testing Laboratories 
• Best in the Industry Packing & Bunding process using Wire Weaving and Metal Strapping to ensure Faster Inventory reconciliation and zero shortage of material at sites
• Additional Lashing & Choking Packing process for Export containers

Design Engineering

• Design depatment with latest hardware and AutoCAD software to meet specific customer requirement.
• A system in place to prepare GA drawing from line diagram and subsequent shop floor drawing for fabrications.

Modern ION ERP- Dedicated for transmission line Tower division, it is a complete ERP application which involves modules such as purchase, inventory, production & plannning,sales and dispatch. This application has reduced the scrap and wastage calculation which was humanly not possible to calculate., as there are many production related parameter that are taken into consideration.

Substations Structure :-

Design & Detailed Engineering

• Design : Electrical, Civil, Structural and auxiliaries up to 765kV Drawing and documentation, detailed engineering
• In-House capability to design switchyard layout structures, control room, earth mat, firefighting auxiliary power supply, illumination, erection key diagrams.
• Project planning and coordination, manufacturing equipment support and Gantry structures at our manufacturing facilities. 

Quality :- We are an ISO 9001 company certified and have an internal quality control lab with UT testing machine for mechanical and a chemical testing lab for all incoming materials. The quality will be controlled from the raw material stage to the finishing stage including sub assembly level, proto level as well as before and after galvanizing.

Export :- Our Plant in Kolhapur Distract, close to the Port city of Mumbai makes it an ideal choice for export of towers with major sea lines operating to all major ports in the world. Matrix is a registered Export House with Container loading facilities and customs clearance facilities in allowing containers to be directly loaded on the ship in Mumbai without any waiting time.

MATRIX HAS A SUCCESSFUL TRACK RECORD FOR EXPORT OF TOWERS TO MANY COUNTRIES

Product Specifications

At Matrix Grating Pvt Ltd, we offer our customers a full-range-cum-diverse product basket ranging from 32 KV to 800 KV Towers (Single Circuit, Double Circuit, Multi-Circuit Towers suitable for Twin, Triple, Quad or Hex Conductor configurations). We can offer Tower materials as per Indian as well as International material grades ranging from BSEN to ASTM to GOST.

Benefits to customers :

• Ensuring “Zero shortage” of materials supplied and received at site
• Hassel free joint verification can be carried out
• Efficient materials management (sorting, bundling and storage) at site.
• Minimal time required as compare to physical joint verification
• Ensuring efficient material handling and tracking from delivery to erection of towers.

We commenced manufacturing for Mild Steel & High Tensile Fasteners .which are an integral part of the Tower package. Today, we are providing a wide range of Bolt/Nuts/washers with in-house Galvanizing to ensure faster erection turn-around for it's customers and also reducing the need for storing surplus inventory at site.

We are an CORE PORT I approved vender to manufacture and supply all ranges of structures, Like portals, Masts, Beams, Gantries, Small Parts Steel, Substation Structures and special type of Structures and galvanized ERW steel Tubes and Counter Weight Guide Tube(RI-No.5063-1).

Versatile Offerings

At Matrix, we offer our customers CORE approved full-range-cum-diverse product basket.

• RSJ MAST
• BFB MAST
• B-SERIES MAST
• SPECIAL MAST
• TTC MAST
• PORTAL
• SPS
• TSS STRUCTURE

We are manufacturer of all types solar structures having 1000 MT capacity These are module mounting structures where Solar Panels are mounted . They support Solar Models from the roof. Being important structural elements, they must be manufactured exactly to specification. These structures are as important as Modules.

Galvanized Steel As per IS 277; ASTM A 653 (80gsm - 550gsm). HR Steel having min Yield strength of 250Mpa/350Mpa with Hot dip Galvanized up to 100 microns as per is IS 4759.

APPLICATIONS : Roof Top Structures ,Ground Mounted Structures, Carport Structures

ADVANTAGES : Very high strength-to-weight ratio; high strength, low cost. Significantly reduces installation time. No site drilling or cutting required.Maintenance-free owing to application of proper surface finish. cut to exact lengths with prepunched holes to avoid time and material wastage.Accessories like, connecting plates, angles splicing plates supplied along with main structure Custom designed Sections as per customer requirement